Simcenter Testing Solutions Simcenter Testlab Data Acquisition Tips

2023-01-02T17:20:37.000-0500
Simcenter SCADAS Simcenter Testlab

Summary


Details


Direct YouTube link: https://youtu.be/e9IdjeseFPU


This article contains a list of tips that make test setup and execution with Simcenter Testlab easier!
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1. Channel Setup Overview
   1.1    Transducer Information
   1.2    Sections
   1.3    Archived Settings
2. Setup Tips
   2.1 Copy/Paste Channel
   2.2 Pull Up/Down Arrow
   2.3 Duplicate Point Names and Mistake Prevention
   2.4 Move Setup Between Projects
   2.5 Show On versus Show On/Off
3. CAN bus
4. Virtual Channels
5. Coupling Settings
6. Tracking and Triggering
   6.1 Tracking Spectral Data
   6.2 Triggers on Time Data
 

1. Channel Setup Overview
Modules: Signature, Spectral, Impact, Environmental

The “Channel Setup” workbook is common element in all Simcenter Testlab acquisition modules. 

1.1 Transducer Information

The “Channel Setup” worksheet is used to setup the information for each transducer to be used in measurement campaign (Figure 1).
 
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Figure 1: Each row in the Channel Setup workbook corresponds to one transducer and all its settings.

Each row of the “Channel Setup” worksheet corresponds to a single measurement sensor. The list of available channels is based on the SCADAS hardware present at software startup.

Common information that is needed for a transducer includes:
  • PointId: The name for the location of the transducer.  For example, “Left Front Mount”.
  • Direction: If doing a modal test or operational deflection shape analysis, assigns the direction (X, Y, or Z) that the transducer moves in the associated geometry.
  • Measured Quantity: Select the engineering unit output (acceleration, pressure, strain, force, etc.) of the transducer.
  • Actual Sensitivity: The calibration factor for the sensor.  Usually relates the voltage output of the sensor to the correct engineering unit. For example: 100 mV/g.
  • And more…

The sensor itself can contain calibration information. TEDS (Transducer Electronic Data Sheet) sensors contain the calibration factor and other information on an embedded electronic chip in the sensor.  More information about TEDS in the knowledge article: Simcenter Testlab: Using Transducer Electronic Data Sheets (TEDS)

1.2 Sections

A Simcenter Testlab project can be divided into sections using the software interface (upper left) shown in Figure 2.
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Figure 2: Each section in a project contains a different channel setup.

Each section of a project contains a different channel setup.  The setup in each section is independent of the other sections.  When a new section is created, the channel setup is taken from the current section setup.

More information on projects and sections in the knowledge article: Getting Started with Simcenter Testlab

1.3 Archived Settings

Whenever data is acquired, the current channel setup is stored in the resulting run.  The channel setup used for any run can be accessed by right clicking on the “Archived Settings” and choosing “View Channel Setup” as shown in Figure 3.
 
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Figure 3: Right click the “Archived Settings -> View Channel Setup” of any run to see the channel setup that was active during the acquisition.

Even if the channel setup is changed in the section between runs, the “Archived Settings” contains the active setup during the actual acquisition.

2. Setup Tips
Modules: Signature, Spectral, Impact, Environmental

There are several shortcuts and other tips that make entering transducer information easier:

2.1 Copy/Paste Channel

Shortcuts like Copy (Control-C) and Paste (Control-V) can be used to copy information from one row to the other in the Channel Setup as shown in Figure 4.
 
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Figure 4: Use Ctrl-C and Ctrl-V to copy individual cells between different channel rows.

Copy/paste could be used to change the “Measured Quantity” of several channels at the same time.

Entire rows, not just single cells, can also be copied as shown in Figure 5.
 
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Figure 5: Copy all the settings for a channel by clicking on a row (click on the row number on the left) and pasting.

This is done by clicking on the row number (all the way to the left) which highlights the entire row.  After highlighting the row, right click and choose “Copy”.  Then highlight a destination row/channel, and choose “Paste”.

Information in the channel setup can be copy and pasted to and from Excel as well.

2.2 Pull Up/Down Arrow

Another way to copy information between cells in the Channel Setup worksheet is to use the white arrow in the corner of an individual cell.

By hovering in the lower right corner of a cell, a white up and down arrow appears as shown in Figure 6.
 
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Figure 6: Hover in the lower right corner of a cell and white up/down arrow appears.

This arrow can then be pulled up or down.  As additional cells are passed over, the PointId will increment (if the name ends with a number) as shown in Figure 7.
 
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Figure 7: After moving the arrow, the PointId is incremented accordingly.

This can be useful channels names have sequential numbers as part of the name.

More information on using the arrow in the knowledge article: Cool Channel Setup tricks for Triaxial Accelerometers

2.3 Duplicate Point Names and Mistake Prevention

There are several safeguards built into the Channel Setup interface.  For example, if the same name (or PointId) is entered on two separate channels, a caution is thrown.  This prevents the creation of two different measurement channels with the same name in a recording. Having two channels with the same name makes the measurements indistinguishable from each other.

When duplicate point names occur, not only is a red flag and message displayed in the upper left corner, the “Measure” workbook is made insensitive as shown in Figure 8.
 
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Figure 8: The Channel Setup worksheet prevents user mistakes like naming two different channels with identical names.

Many other possible mistakes are prevented in the Channel Setup worksheet.  Some examples include:
  • Voltage Supply: The software sets the voltage supply of bridges to zero when activating them to prevent accidental burnout of a bridge transducer.  For example, after setting a supply, switching to a different input mode and back results in the bridge supply voltage being set to zero.
  • Right Hand Rule: Triaxial accelerometers can only have certain orientations (+/- X,Y,Z) that are valid. This is enforced by adding the “Multi-Channel” column into the Channel Setup.
More information see the knowledge articles:

2.4 Move Setup Between Projects

The entire channel setup of another project can be copied over to the current project.  At the top of the Channel Setup workbook, click on “Load Channel Setup…” as shown in Figure 9.
 
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Figure 9: The “Load Channel Setup” is used to copy an existing setup into the current project.

In the “Load Channel Setup” dialog, it is possible to select a channel setup contained in another project and copy it to the current project.

2.5 Show On versus Show On/Off

There is an easy way to hide channels that are not active.  Clicking the “Show On” in the upper right will make only channels that are checked ON visible as shown in Figure 10.
 
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Figure 10: Clicking “Show On” makes only channels that are active visible.

When there is a large list of channels with only a few active channels, the “Show On” feature makes it easier to interact with the Channel Setup.  

The “Show On/Off” option (next to “Show On”) makes all channels visible again.

3. CAN bus
Modules: Signature 


Direct YouTube link: https://youtu.be/01mN-nFBQSM


Test objects might contain a digital bus.  A digital bus contains live status information from embedded sensors in the test article.  It is useful to compare this digital data with analog transducer information that is acquired simultaneously.

One such digital bus is the Controller Area Network bus (CAN bus).  CAN bus was developed in the 1980s to pass information between different sub-systems as shown in Figure 11.
 
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Figure 11: CAN bus is serial data communication between sub systems in a product.  

CAN Bus uses a 9-pin connector (shown above) with a serial communication protocol to broadcast continuous updates on the status of these subsystems. This should be connected to the CAN Bus input (if equipped) on the Simcenter SCADAS hardware.

In Simcenter Testlab, in the upper right corner of the Channel Setup, there is a “CAN Settings” menu entry as shown in Figure 12.
 
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Figure 12: Simcenter Testlab CAN bus setup interface is selected by choosing “CAN Settings” in the upper right of the Channel Setup workbook.

After attaching the appropriate CAN bus cable from the product connector to the SCADAS, a DBC (*.dbc) file is selected in the interface.  All the required settings to read the information from the CAN bus are contained in the user interface.

More CAN bus usage is described in the following knowledge articles:
•    CAN Bus Measurements
•    Record Raw CAN Bus Data and Decode Offline!
•    No more tach! Use OBDII to get Engine and Vehicle Speed...

4. Virtual Channels
Modules: Signature 

In Simcenter Testlab Signature, the “Virtual Channel” feature allows math calculations to be carried out while an acquisition is in progress.

“Virtual Channels” are activated in the upper right of the channel setup as shown in Figure 13.
 
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Figure 13: Virtual Channel interface in Simcenter Testlab Signature.

Any data channel can be used with virtual channel equations.  The designation “CH1” equates to Input1, “CH2” equates to Input2, etc.  

Calculation examples include:
  • Simple Math: Use * / + - with channel numbers.  For example “CH1+CH2” adds the first two channels together (assuming they have the same engineering unit).
  • Advanced Math: Use the f(x) button to perform filtering, integration, rosette calculations, etc.
  • Units: The results of the math can be assigned engineering units using square brackets.  Example unit assignment equation: (CH1+CH2)[g].
  • Previous Calculations: The results of previous equations can be used in a new calculation referencing the Virtual Channel number: V1, V2, V3, etc.

Channels can also be referred to by their full “PointId” rather than the channel number (CH1, CH2, etc).

The virtual channel feature of Simcenter Testlab Signature has similar syntax as the Time Signal Calculator.  More information here: Time Signal Calculator Tips!

5. Coupling Settings
Modules: Signature, Impact Testing, Spectral Testing, All Environmental


Direct YouTube link: https://youtu.be/wou5K_ri3TY


In the channel setup, there is an important field called “Input Mode” as shown in Figure 14.
 
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Figure 14: InputMode has AC and DC (highlighted in yellow) coupling options shown at the end of the fields.

The AC and DC that appear at the end of the field are short for “AC Coupling” and “DC Coupling”.  

AC coupling and DC coupling affect if the resulting measurement will include dynamic frequencies, offsets, or both:
  • DC Coupling: DC coupling measures the complete voltage signal, including dynamic frequencies and offsets.
  • AC Coupling: AC coupling removes the offsets, and only measures the dynamic frequencies.

For more information on coupling, see the knowledge article: AC versus DC Coupling - What's the difference? 

6. Tracking and Triggering
Modules: Signature

In Simcenter Testlab Signature, the “Tracking Setup” workbook contains options for starting and stopping the data acquisition, and options for how the spectral processing is performed.

These options are shown in Figure 15 below:
 
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Figure 15: Tracking and triggering settings are found in the “Tracking Setup” workbook.

These options are explained in the next sections.

6.1 Tracking Spectral Data

The tracking settings determine how the spectral data is processed in parallel with the time data acquired. There are two options: “Stationary” and “Tracked” shown in Figure 16.
 
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Figure 16: Stationary results in a single spectrum (amplitude versus frequency), while Tracked creates a series of spectrums (amplitude versus frequency versus time/rpm).

The two modes give different results: 
  • Stationary: Produces a single spectrum (amplitude versus frequency)
  • Tracked: Produces multiple spectrums (amplitude versus frequency versus rpm/time)
More information in the knowledge articles: 

6.2 Triggers on Time Data


Direct YouTube link: https://youtu.be/V2MtAG0sNpM


It is possible to create triggers to start and stop the measurement. Triggers affect the time data that is measured. An example is shown in Figure 17:
 
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Figure 17: Example of a trigger used to start acquisition when exceeding 0.6 g’s with a buffer of the previous 20 seconds.

The trigger settings allow scenarios such as:
  • Shutdown: Stop recording when vibration reaches a certain level and keep the previous X number of seconds (from a buffer).
  • Start: Start recording when the RPM exceeds a specific value.
  • Start: Start recording when the RPM exceed a defined value and temperature is above a defined level.
  • Acquire: Only acquire data when the GPS speed is within a certain band.
More details on triggers in these knowledge articles:


Hope these acquisition tips help! Questions?  Email peter.schaldenbrand@siemens.com.

Related Tips:

KB Article ID# KB000073521_EN_US

Contents

SummaryDetails

Associated Components

SCADAS Durability SCADAS III SCADAS Lab SCADAS Mobile SCADAS PBN SCADAS RS Configuration App SCADAS RS Hardware SCADAS RS Recorder App SCADAS Recorder SCADAS XS